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Sophisticated modular construction enables individual machines to be linked to form integrated processing lines for Ampoule Filling & Sealing.
For every output range a selection of machines for Washing, Sterilizing and Depyrogenation Tunnel, Filling and Sealing and Labeling is available and customized to suit the individual requirement.
We design the complex production lines for Nilling and sealing of Ampoules
Ampoule Filling and Sealing Line comprises ampoule loading till labeling. We offer the complete “standard” and “customized” solution suitable to clients. Our line comprises time tested, precisely engineered, quality assured with washing – sterilizing and depyrogenation tunnel – Nilling & sealing – labeling machines. Washing is normally a rotary vertical gripper type machine with varying capacities that ensures complete washing as its designed for perfection by centering of washing needles and their up and down motion. Cam-based or Servo based are two variants available. The machine is well synchronized with SDT. SDT is based on Hot Air Laminar Flow Principal ensures complete sterilization of ampoules. Designed to occupy minimum space. Synchronized with washing and Filling & Sealing. Filling and Sealing machine’s Linear construction provides multiple advantages with accuracy of Nilling. Smooth functioning of the machine delivers maximum output without much breakage of ampoules. Machine is suitable for, range of Nill sizes. It is suitable as stand alone or integrated in line. Labeling machines are available in fast speed accurate labeling positions and easy to operate. Up to 500 Ampoules per minute labeling with printer facility available. Machines are equipped with user friendly operation
Washing Machine is suitable to wash internally and externally Ampoules & Vials of various sizes. It utilizes multiple washing media with 6 stage internal and 2 external washing. Integrated with De-cartoning at infeed and Sterilizing Tunnel at outfeed.
Optimizable & ConNigurable Washing media consumption Cam Based or Servo Based proven design Short set-up time and quick change overs Auto Drain Facility compliant PLC Based control
Ultrasonic Bath
SCADA & 21 CFR Part 11 Compliant
Tunnel handles Vials and Ampoules. Hot air Laminar Flow principal ensures sterilization in minimum space conNirming asceptic guidelines. Conventiontionally SDT is built with 3 zones viz Drying, Sterilizing and Cooling & Stabilizing to deliver performance.
Smooth transportation from the preceding machine to the following machine ensures break-free containers movement. Constant temperature for perfect sterilization, short cycles and high capacity assurance Multiple layered insulations ensures minimal heat loss and better ambient temperature management. Belt speed and temperature is programmable to suit sterilization of any type of ampoules and vials
Automated slide gates between zones.
Customized Design.
Velocity Monitoring.
Thyristerized Control & Night Mode for Be]er Energy Management .
Ampoule Nilling and sealing machine Nills and seals ampoules with high accuracy with minimal breakages. Ampoules are guided through workstations and well-designed accurate Nilling and sealing mechanisms. Linear design of the machine to accommodate a wide range of ampoule sizes to be Nilled and speed.
Sturdy construction assures vibration free operation and servo or cam-based Nilling assures Nill accuracy. Cam Based or Fully Servo based options available coupled with PLC-based operation Smooth motion control of ampoules assures minimal to nil breakage and Nilling accuracy with speed. Equipped with automation and ease of operation permitting quick changeovers of size changes.
Customized Design
SCADA & 21 CFR Part 11 Compliant.
Ampoule / Vial are accurately self adhesive sticker labeled with
smooth jerk free motion.
Servo based with automated label dispensers and accurate sticker
position with high speed output.
With change parts machine become versatile to accommodate
range of sizes of ampoules and vials
The design makes the operaQon, jerk free and smooth with pracQcally minimal to nil breakages Machine comes with star wheel in rotary design labels with accuracy and with desired speed
Ink Jet Printer Facility
Safety acrylic cabinet
SCADA & 21 CFR Part 11 Compliant.
Rotary or Linear design of Vial Filling and Bunging is the main machine of a vial line that is linked to other machines to make an integrated line. for Ampoule Filling & Sealing.
Wide range of vial sizes and Nill volumes are easily handled in Vial Line comprising of Washing-SDT-Filling & Bunging-Cap Sealing to Labeling Machine
We design the complex production lines for Nilling and sealing of Ampoules
Vial Filling & Bunging and Cap Sealing Line comprises vials loading table till labeling. We offer the complete “standard” and “customized” solution suitable to client’s requirement. Vial line comprises time tested, precisely engineered, quality assured with washing – sterilizing & depyrogenation tunnel – Nilling & bunging – cap sealing – labeling machine. Washing is normally a rotary vertical gripper type machine with varying capacities that ensures complete washing as it is designed for perfection by centering of washing needles and their up and down motion. Cam based or Servo based are two variants available. The machine is well synchronized with SDT. SDT is based on Hot Air Laminar Flow Principal ensures complete sterilization of vials for a variety of sizes. Designed to occupy minimum space. Synchronized with washing and Nilling & bunging. Rotary Nilling & bunging machine ensures high speed with Nill accuracy coupled with rotary bunging. Linear Nilling & bunging also assures accuracy and speed with other advantages as a weighing facility as an additional feature. Vial cap sealing machine is a rotary motion type sturdy & vibration free machine. Easy operation of machine and design with star wheels gives smooth motion of vials. Labeling machines are available in fast speed accurate labeling positions and easy to operate. Linear for low outputs and rotary for higher outputs are available with additional features. Machines are equipped with user friendly operation, with sampling and rejection mechanisms
Washing Machine is suitable to wash internally and externally Vials of various sizes. It utilizes multiple washing media with 6 stage internal and 2 external washing. Versatile for vials with in feed turn-table or wire mesh conveyor if combined for washing vials and ampoules. Integrated with De-cartoning at infeed and Sterilizing Tunnel at outfeed.
Optimizable & ConNigurable Washing media consumption
Cam Based or Servo Based proven design
Ultrasonic Bath
SiliconizaQon segment for vials
SCADA & 21 CFR Part 11 Compliant
Vial Nilling and bunging machine normally comes as a monoblock type of construction. We offer two basic variants viz Rotary and Linear that Nills and bungs the vials. Filling of vials is possible with rotary piston pumps or with peristaltic pumps.
Servo based Nilling with PLC HMI controlled operation couples with sturdy construction. Valve less Rotary Piston Pumps are manufactured with high precision. Bunging station facilitates half/full bunging.
Extended LAF Customized Design for Filling by PeristalQc Pumps.
SCADA & 21 CFR Part 11 Compliant.
CRABS and Isolator CompaQble design
Vial cap sealing machine is rotary motion type sturdy & vibration free machine. Easy operation of machine and design with star wheels gives smooth motion of vials. Machine is equipped to handle full range of vials and cap sizes with variety of caps.
PLC controlled operation couples with sturdy construction that is
vibration free.
Specially designed Cam Based machine gives proper sealing and
minimal particle generation.
Machine is offered with glass cabinet and LAF (can be removed if
client opts for it).
Extended LAF as may be desired by the client confirming to validation
guidelines.
SCADA & 21 CFR Part 11 Compliant.
Vial are accurately self adhesive sticker labeled with smooth jerk free motion. Servo based with automated label dispensers and accurate sticker position with high speed output. With change parts machine become versatile to accommodate range of sizes of vials. Machines are available with 2 variants Linear for lower speed and Rotary for higher speeds.
The design makes the operaQon jerk free and smooth with pracQcally
minimal to nil breakages.
Machine comes with star wheel in rotary design labels with accuracy
and with desired speed.
Smooth moQon control of vials assures minimal to nil breakage and
filling accuracy with speed.
Ink Jet Printer Facility
Safety acrylic cabinet
SCADA & 21 CFR Part 11 Compliant.
Vision camera and OCR based rejection facility.
Dry powder injectable Nilling line is based on precise vacuum pressure system (wheel) for easily handling of Non-Free Nlowing powders due to precision engineering and time tested design. The basic machine is a monoblock linked with other machines to make an integrated line. Generally these lines are available in 2 speeds viz. 120 & 240 VPM.
The line comprises of Washing-SDT-Dry Powder Filling & Bunging – Cap Sealing & Labeling Machines
Dry Powder Injectable Vial Filling & Bunging and Cap Sealing Line comprises of dry powder vial loading table till labeling. We offer the complete “standard” and “customized” solution suitable to client’s requirement. Dry Powder injectable Vial line comprises time tested, precisely engineered, quality assured with washing – sterilizing & depyrogenation tunnel – Nilling & bunging – cap sealing – labeling machine. Washing is normally a rotary vertical gripper type machine with varying capacities that ensures complete washing as it is designed for perfection by centering of washing needles and their up and down motion. Cam based or Servo based are two variants available. The machine is well synchronized with SDT. SDT is based on Hot Air Laminar Flow Principal ensures complete sterilization of vials for a variety of sizes. Designed to occupy minimum space. Synchronized with washing and Nilling & bunging. Rotary Nilling & bunging machine ensures high speed with Nill accuracy coupled with rotary bunging. Linear Nilling & bunging also assures accuracy and speed with other advantages as a weighing facility as an additional feature. Vial cap sealing machine is a rotary motion type sturdy & vibration free machine. Easy operation of machine and design with star wheels gives smooth motion of vials. Labeling machines are available in fast speed accurate labeling positions and easy to operate. Linear for low outputs and rotary for higher outputs are available with additional features. Machines are equipped with user friendly operation, with sampling and rejection mechanisms.
DPI Vial Filling machine is a Monoblock type machine with in-feed turn table/out-feed conveyor. Continuous motion Dry Powder Injectable Micro dosing machine designed for Non-Free Nlowing powder by means of vacuum pressure system. We offer 2 speeds (120/240 VPM).
OServo motor operated for ease and accuracy
of micro dosing with vacuum wheel.
Sturdy and well-designed model with ORABS & LAF.
Single and multiple dosing possible with change parts.
Extended LAF.
Customized Design for fill range suitable to client’s requirements.
SCADA & 21 CFR Part 11 Compliant.
Precision online intermi]ent weighment.
